Infused pre-rolls are shaping right this moment’s hashish retail market as customers gravitate towards stronger, extra flavorful choices. In California, it’s reported that from December 2024 by February 2025, hashish gross sales reached about $1.1 billion, with infused prerolls accounting for 66.3% of all pre-roll gross sales totaling $178.1 million.
This surge in demand has additionally uncovered a serious manufacturing hole. Many producers nonetheless end infused pre-rolls by hand, brushing on oil and making use of kief in labor-intensive batches that sluggish output and introduce high quality points. AV2, a California-based engineering firm, got down to remedy that downside.
The corporate’s flagship innovation, the L.A.L.A. (Liquid Adhesive Layer Applicator), is the primary automation system constructed particularly for coating and infusion in hashish manufacturing. The L.A.L.A. replaces guide ending work with exact, repeatable automation, serving to manufacturers produce sooner, cleaner and extra uniform merchandise.
Engineering Constructed for Hashish
AV2 was based with a transparent objective: to unravel the operational complications holding hashish producers again. The founders noticed producers working with repurposed equipment that couldn’t hold tempo with demand or compliance requirements. Drawing on industrial engineering experience, they started designing purpose-built programs that ship the precision, reliability and scalability trendy hashish manufacturing requires.
In contrast to many programs that borrow from meals or pharmaceutical equipment, AV2’s gear is designed from the bottom up for hashish. Constructed from industrial-grade elements, the L.A.L.A. handles sticky, resin-rich supplies with out clogging or downtime. Each perform, from temperature management to coating thickness, is calibrated to how hashish really behaves. That is hashish equipment within the truest sense: professional-grade, purpose-built and engineered to fulfill the business’s evolving calls for for consistency and scalability.
Elevating Hashish Manufacturing
At its core, the L.A.L.A. automates one of the crucial labor-intensive steps within the manufacturing of infused pre-roll. The system applies hashish oil or food-safe adhesive evenly throughout cones, straights, or blunts, creating a superbly uniform floor for kief or different coatings.
The complete course of takes about 2.5 seconds per pre-roll, producing greater than 7,000 items per hour with solely two operators. By comparability, a guide ending workforce may produce one-tenth of that quantity. The distinction is greater than pace: it’s accuracy. The L.A.L.A. eliminates uneven software, wasted materials and batch-to-batch variability.
Key Advantages for Hashish Producers
- Labor Value Discount: Every L.A.L.A. replaces massive guide ending crews. With simply two staff per system, producers can reallocate expert workers to product improvement or packaging, decreasing overhead and streamlining operations.
- Elevated Output and Capability: Working at excessive pace, the machine completes 7,000 pre-rolls an hour, protecting manufacturing forward of gross sales progress. That effectivity provides manufacturers room to scale with out increasing services or workers.
- Diminished Variability: Precision coating ensures every pre-roll receives the identical quantity of oil or adhesive. The result’s improved product high quality, higher burn efficiency and fewer rejected items—key benefits in a market constructed on reliability.
- Infinite Scalability: With a compact footprint and accessible pricing, the L.A.L.A. permits operators to develop at their very own tempo. Including extra programs multiplies capability with out requiring main capital funding or facility redesign.
- Designed for Compliance and Confidence: Each AV2 system contains built-in monitoring and information seize that routinely logs manufacturing info. Cycle counts, coating quantity and efficiency metrics are recorded for every run. This information not solely simplifies audits and inspections but additionally helps operators monitor effectivity in actual time.
The machine was designed to fulfill the strict regulatory surroundings distinctive to hashish manufacturing. From weight verification to cleanliness requirements, AV2 engineered the L.A.L.A. to assist producers keep compliant whereas sustaining pace and accuracy.
AV2 approaches its work as an engineering companion, not a vendor. Every set up begins with a session to know the consumer’s particular workflow and product combine. The corporate supplies full coaching, on-site setup and ongoing service to make sure every system continues to carry out as supposed.
That partnership method displays AV2’s philosophy: long-term collaboration over one-time gross sales. The purpose is to construct gear that scales with a buyer’s progress, whether or not that’s a boutique producer with a single facility or a multi-state operator managing a community of websites.
AV2 positions itself because the connection level between industrial-grade engineering and hashish tradition. The corporate combines the precision of superior manufacturing with a deep respect for the craft and group that constructed the business. Its machines carry world manufacturing requirements to hashish with out sacrificing the creativity that defines the house.
Setting the New Normal for a Quickly Evolving Market
The hashish panorama is altering sooner than ever. New merchandise, new laws and new shopper expectations are reshaping how firms produce and compete. The L.A.L.A. helps producers meet that change head-on. It supplies the precision, reliability and throughput vital to reach an more and more professionalized market.
AV2’s message is easy: innovation is now not optionally available. Manufacturers that spend money on automation constructed for hashish, not simply tailored from different industries, are those that may thrive.
The L.A.L.A. proves that automation can align completely with hashish tradition whereas delivering measurable enterprise outcomes. For producers in search of actual effectivity, scalability and a powerful ROI, it’s an answer constructed for right this moment and prepared for what comes subsequent.
